A Programmatic Approach to Complete Manufacturing
Trace-A-Matic partners with customers to provide turn-key solutions for their long-term manufacturing programs. Our programmatic approach offers complete control from start to finish over prototype development, procurement, product quality, inventory control, and on-time delivery. Trust Trace-A-Matic to get it right the first time — And every time!
Trace-A-Matic’s Partner Solutions:
Prototypes
- Proficient in New Product Development
- Product Design for Manufacturability Experts
- Vast Experience In Exotic and Standard Metal Machining
Engineering
- Engineering Evaluation Process Identifies All Foreseeable Obstacles Before Production — DFM
- Machining Operation and Tooling Selection Ensures Part Quality, Manufacturing Repeatability, and Overall Tolerance Requirements
Quality Protocol
- Develop a Quality Plan Controlling All Aspects of the Manufacturing Process
- Determine Testing Instruments, In-Process, and Final Inspection Procedures
- Establish Document Control, Process Certifications, Records, and Reporting Requirements
Procurement
- Develop a Tailored Supply Chain Management Protocol
- Exotic and Standard Metal Acquisition
- Castings, Forgings, and Fabricated Weldment Sourcing
- ERP System Triggered Buying Ensuring On Hand Material
- Material Lead Time Monitoring
Scheduling
- Priority Scheduling Over Non-Programmatic Work
- Program Status Reporting Option
Production
- Massive Machining Capacity: 300,000+ Sq. Ft., 150+ Precision Centers, With a 200+ Highly-Skilled Workforce
- Lean Manufacturing and Kanban Program Approach
- Machine Tool Redundancy
- Dedicated Production Cells Option
- Climate-Controlled Production and Inspection Environment
- Brookfield, WI and Houston, TX Manufacturing Facilities
Managed Processes
- Thermal Processes: Heat Treating (HT), Induction Hardening, Flame Hardening, Nitride, and Cryogenic Stress Relieving
- Coatings: Chrome Plating, Anodize, Hardcoat Anodize, Tiodize, Phosphating, Painting, etc.
- EDM: Wire and Sinker
- Deep Hole Processing: Gun Drilling and Honing
- OD/ID, Blanchard, Surface, and Jig Grinding
- Gear Cutting and Grinding: Helical and Spline
- Machined Part Balancing
- Casting Porosity Impregnation
- Welding: Traditional and Friction
- Destructive and Non-Destructive Testing
- Nadcap Accredited Partners
Inspection
- Testing, In-Process, and Final Inspections: Utilizing CMMs, Romer Arms, Magnification Scopes, Gages, and Other Protocol Processes
Kitting and Assembly
- Organize and Assemble Parts
- Bundle Related Parts Into Manageable Kits
- Streamline Packing, Handling, and Shipping Operations
- Inventory Tracking Optimization
Inventory Control
- Real-Time Inventory Management
- Kanban Pull System Replenishment
- Forecast-Driven SCM
On-Time Delivery
- Programmatic Manufacturing Ensures Process Control For On-Time Delivery
- Expert Freight Forwarder and Exportation Partners
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